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Usage and application information

of 1 million Dimethicone and 60000 Dimethicone cross polymer


1. Dimethicone (1 Million Molecular Weight)

Properties:

  • High viscosity (400k–1M MW), colorless solid, volatiles ≤2%.
  • Temperature resistance (−60°C ~ 200°C), excellent chemical/weather stability.

Applications:

  • Construction: Sealing joints in concrete structures (bridges, tunnels).
  • Electronics: Insulation/anti-shock coating for components.
  • Molding: Release agent for rubber products.

Usage Guidelines:

  • Formulation: 100 parts silicone + crosslinker (ethyl silicate) 1–10 parts + catalyst (dibutyltin dilaurate) 0.5–5 parts.
  • Processing: Apply within 1–2 hours; clean substrates with acetone.
  • Curing: 2–4 hours tack-free, full cure in 3–7 days.

2. Dimethicone Crosspolymer (60,000 cSt)

Properties:

  • Linear non-reactive silicone, viscosity 60,000 mm²/s, low surface tension (21.4 mN/m).
  • Safety limits: ≤25% in leave-on, ≤5% in rinse-off cosmetics.

Applications:

  • Cosmetics
  • Skincare: Emollient (1–10%)
  • Sunscreen: Water resistance (5–15%)
  • Haircare: Conditioning agent (1–2%)
  • Advanced Materials:
    • Dielectric layers for sensors/artificial muscles
    • Gas-selective membranes (thickness: 20–500 µm)

Usage Guidelines:

  • Store <40°C, shelf life 36 months.
  • Avoid moisture to prevent premature curing.


Comparative Analysis

Critical Comparison Table

  • Parameter 1,000,000 cSt Dimethicone (Linear) 60,000 cSt Dimethicone Crosspolymer (Elastic)
    Chemical Structure Linear Polymer Chain 3D Crosslinked Network
    Texture & Feel Heavy, Occlusive, Glossy Lightweight, Velvety, Non-Greasy
    Primary Function Barrier Formation, Waterproofing, Release Agent Film Flexibility, Sensory Enhancement, Stabilization
    Prime Applications Scar creams, waterproofing, heavy hair oils, industrial defoamers Long-wear foundations, W/O emulsions, transfer-resistant lipsticks, hair gels
    Max Safe Level No fixed limit ≤25% (leave-on), ≤5% (rinse-off) per CIR
    Key Blending Partners Volatile Silicones (e.g., Cyclopentasiloxane) Other silicones, esters

Stability and Formulation Guidelines

    • pH Sensitivity: Dimethicone Crosspolymers may hydrolyze (break down) in high-pH environments above pH 8. Formulators should avoid very alkaline formulations.
    • Thermal Stability: Linear Dimethicone is stable up to ~200°C before it begins to degrade. This makes it suitable for high-temperature industrial processes.

Summary of Applications & Usage Rates

  • Silicone Type Industry Function Usage Rate Key Examples
    1M cSt Linear Cosmetics Occlusive Barrier 0.5–3% Scar-reduction creams
    Hair Care Frizz Control, Shine 1–5% Intensive hair masks
    Industrial Release Agent/Defoamer 0.1–0.5%* Tire molding
    60K cSt Crosspolymer Skincare W/O Emulsion Stabilizer ≤25% (leave-on) Long-wear foundations
    Hair Styling Flexible Hold 3–8% Alcohol-free hair gels
    Color Cosmetics Pigment Dispersion 2–4% Transfer-resistant lipsticks